作者:趙子海,孟宇軒,江克洪,王健,劉英堂,潘芬華(吉利汽車集團有限公司,浙江慈溪315300)
摘要:針對汽車后門外板采用鋁材時,沖壓成形過程中容易產生回彈問題,以某SUV車型鋁后門外板為例,利用AutoForm 軟件對其沖壓全工序進行仿真模擬,通過采用合理的工藝方法和模具結構,減小成形零件的回彈,再進行拉深整體回彈補償,解決了該零件成形回彈的問題。
關鍵詞:后門外板;回彈;藍光掃描;修邊沖孔;曲率半徑
中圖分類號:TG386.31 文獻標識碼:B 文章編號:1001-2168(2020)11-0037-04
DOI:10.16787/j.cnki.1001-2168.dmi.2020.11.008
Research on springback compensation of aluminum rear door outer panel
ZHAO Zi-hai, MENG Yu-xuan, JIANG Ke-hong, WANG Jian, LIU Ying-tang, PAN Fen-hua(Geely Auto Group, Cixi, Zhejiang315300, China)
Abstract: When the rear door outer panel of automobile is made of aluminum plate, springback is easy to occur in the stamping process. Taking a SUV aluminum rear door outer panel as an example, the whole stamping process was simulated by using AutoForm software. The springback of parts will be effectively reduced by adopting reasonable process method and die structure. Then the drawing springback compensation was carried out, which effectively solved the springback problem of the part.
Key words: rear door outer panel; springback; blue light scanning; trimming and punching; radius of curvature